What Actually Happens on the Day
No workshops, no butcher paper, no whole team pulled off the tools for a day. We come to the work.
Before we arrive
A short call to agree what we are looking at and who we should stand next to. We ask for read only access to whatever job, quote or invoice records you are willing to share, and for a rough count of the last three months of jobs, calls or orders so we arrive with a sense of the volume. If you have a system we have not seen before, that prep time is spent reading its documentation rather than yours. You do not need to prepare anything or tidy anything up. A tidied process is a useless process to look at.
First hour: the walk
We walk the whole path the work takes, in the order the work takes it. Where the phone rings, where the enquiry gets written down, where the quote is built, where the job is scheduled, where the parts come from, where the paperwork ends up. This hour is mostly about finding the places where information changes hands, because those handovers are where nearly all the loss and nearly all the rework lives. We take photos of whiteboards, job boards and printed sheets with your permission, because those are almost always a system that should exist and does not.
Middle: sit beside the people doing it
We sit with three or four people at their actual desks and benches and watch them work, asking as little as possible. The most useful question is not what do you do, it is show me the last one you did. Real records beat descriptions every time, because a real record has the messy bits still attached. We are specifically listening for the phrases that give the game away: I just check it again here, it usually comes through twice, I keep my own list because the system does not.
The numbers
Nothing on the map gets costed on a hunch. We count what we can count on the day: how many times a piece of information is entered, how many minutes a task actually took while we watched, how many of the last fifty jobs needed a rework touch. Where a number is a genuine estimate we label it as one, with the range. A costed opportunity map is only useful if you can defend its numbers to a sceptical bookkeeper, so we write down where each figure came from.
Last hour: playback
Before we leave we sit down for twenty or thirty minutes and tell you what we saw, unpolished. This matters because you get to correct us while we are still standing in the building. If we have misread why something is done a certain way, that is the moment to say so, and it is common. It also means the written report never lands as a shock, which is what usually kills a consultant document inside an organisation.
The costed opportunity map Five business days later: the report
A written document, as long as it needs to be for what we found and not padded out to look substantial. A flow map of how work moves today, a ranked list of opportunities with an estimated annual cost of the current state and a rough build cost against each, a separate section for the fixes that need no software at all, and an honest list of the things we looked at and decided to leave alone. Yours to keep, share with your accountant, or take to a different supplier entirely.